Material Testing Machines: Compression, Universal and Cement Testers
Compression testing machines for concrete cubes and cylinders, universal testing machines for steel and reinforcing bar, and cement flexural and compression testers for mortar prisms. Capacities from 100 kN to 3000 kN plus dedicated cement testers, in manual, digital-display and fully automatic servo-controlled versions, supplied across South Africa and neighbouring countries.
- 10 machine series
- 100 kN to 3000 kN
- Concrete, cement, steel & rebar
- Manual to fully automatic
What is a material testing machine?
A material testing machine is a load frame that applies a controlled, measured force to a specimen until it deforms or fails, and records the peak load so you can calculate the material's strength. Strength is the failure load divided by the area that carried it, so a 150 mm concrete cube that fails at 900 kN has a compressive strength of 40 MPa.
In construction and civil engineering, three machine types cover almost every routine strength test:
Compression testing machine
Squeezes a specimen between two hardened steel platens. Used for concrete cubes and cylinders, cores, bricks, blocks and paving units. This is the machine at the centre of every concrete quality-control lab and ready-mix plant.
Universal testing machine (UTM)
Has grips as well as platens, so it can pull a specimen apart in tension, compress it, bend it and shear it. Used for reinforcing bar, structural steel, bolts, wire, wire rope, chain links and flat belts.
Cement flexural & compression tester
A low-capacity, high-resolution machine for 40 × 40 × 160 mm cement and mortar prisms. It first breaks the prism in bending, then crushes each half in compression, as cement strength methods require.
Material testing machines available from Ecotao
Every machine below is supplied to order. Contact Ecotao for a quotation, lead time and delivery to your site.
Universal testing machines: tension, compression, bend and shear
Hydraulic universal testing machines with the oil cylinder underneath, a six-column frame, double lead screws, a protective cover and a coil-spring buffer. Choose the WE-B for digital-display testing or the WEW-B for microcomputer control with hydraulic automatic clamping. Both are made in four capacities.
WE-B Series Digital Display Hydraulic Universal Testing Machine
A versatile hydraulic UTM for tensile, compression, transverse, bending, shear and Brinell hardness tests on metals in many shapes and forms. The aluminium-cased colour screen shows force, deformation and the load curve live; test data is recorded automatically and results print at the machine. Connect a computer for further curve display and data processing.
- Capacity100, 300, 600 or 1000 kN
- Compression space500 mm (100 kN); 600 mm (300–1000 kN)
- Tensile space200 mm
- Round specimensØ6–22 / 10–32 / 13–40 / 14–45 mm
- Flat specimens0–15 / 0–20 / 0–20 / 0–40 mm thick
- Bend spanUp to 300 mm
- PlatensØ110 / 150 / 200 / 225 mm
WEW-B Series Microcomputer-Controlled Universal Testing Machine
The same proven six-column hydraulic frame as the WE-B, run from a microcomputer control console and fitted with hydraulic automatic clamping. Hydraulic grips close on the specimen with consistent force, which saves time and reduces grip slip when testing ribbed reinforcing bar in volume.
- Capacity100, 300, 600 or 1000 kN
- Compression space500 mm (100 kN); 600 mm (300–1000 kN)
- Piston stroke200 mm
- Round specimensØ6–22 / 10–32 / 13–40 / 14–45 mm
- Flat specimens0–15 / 0–20 / 0–20 / 0–40 mm thick
- Crosshead speedUp to 320 mm/min
- Power2.2 kW, 380 V (220 V optional), 50 Hz
Compression testing machines: manual loading with digital display
On these machines the operator controls the loading rate with a valve while the display shows load and loading rate in real time. Results can be saved and printed at the machine. They are robust, simple to maintain and the most economical way to crush concrete cubes and cylinders.
CTM-A Series Digital Display Hydraulic Compression Testing Machine
An entry-level hydraulic compression machine for concrete and other construction materials. The digital controller displays force and loading rate, then saves and prints each result. Add a computer to plot the load curve and process data. The frame includes a flexure jig, and the CTM-A2000BS adds a protective cover.
- CapacityCTM-A300: 300 kN · CTM-A2000BS: 2000 kN · CTM-A1000: ask Ecotao
- Compression space210 / 280 / 360 mm
- Piston stroke80 / 150 / 120 mm
- PlatensØ170 / 230 / 300 mm
- Power380 V (220 V optional), 50 Hz; 0.75 to 1.3 kW
- Weight400 / 600 / 900 kg
OBRK-2000 2000 kN Concrete Compression Machine
A compact 2000 kN press for the compressive strength of brick, stone and concrete. Load is applied electro-hydraulically under manual control and measured by a force sensor. The screen shows loading speed and peak breaking load, stores and prints results, and converts load to compressive strength. It runs on 220 V single-phase, so it suits sites without a three-phase supply.
- Capacity2000 kN
- Resolution0.1 kN
- Max. platen distance320 mm
- Platens220 mm and 250 mm
- PistonØ250 mm, 30 mm stroke
- Power0.75 kW, 220 V, 50 Hz
- Size / weight900 × 360 × 1300 mm, 700 kg
CTM-D Series Motorised Hydraulic Compression Testing Machine
Manual hydraulic loading with electric-screw adjustment of the compression space, so the operator can quickly reset the gap between cubes, cylinders and taller specimens. Digital display of load and loading rate, result storage and printing, and an optional PC for load curves. Protective cover fitted.
- Capacity2000 kN or 3000 kN
- Compression space320 / 340 mm
- Piston stroke50 / 80 mm
- Upper platen240 × 240 / 265 × 265 mm
- Lower platen300 × 250 / 360 × 285 mm
- Power1.3 kW, 380 V, 50 Hz
- Weight950 / 1500 kg
SYE-B Series Heavy-Duty Hydraulic Compression Testing Machine
A heavy, rigid frame with a long 200 mm piston stroke for testing the compressive and flexural strength of cement, concrete and other building materials. The LCD shows strength and loading speed; results can be printed and stored directly, or captured on a computer with load-curve software. Safety valve, piston limit switch and removable front and rear guards are standard.
- Capacity2000 kN or 3000 kN
- Compression space360 / 400 mm
- Piston stroke200 mm
- PlatensØ300 mm, 50 HRC, ball-seated upper platen
- Specimens50–200 mm cubes; Ø75–160 × 150–320 mm cylinders
- Power2.0 kW, 380 V (220 V optional), 50 Hz
- Weight1500 / 2700 kg
Fully automatic compression testing machines: electro-hydraulic servo control
Servo-controlled machines hold the loading rate you set for your test standard, display load, time and the test curve live, hold the maximum load, and calculate and print compressive and flexural strength automatically. All take 50, 100, 150 and 200 mm cubes and cylinders from 75 to 160 mm diameter and 150 to 320 mm height. Platens are hardened to 50 HRC, the upper platen is ball-seated, and a pressure safety valve, piston limit switch and removable front and rear guards are standard.
CTM-E Series Fully Automatic Compression Testing Machine
Electro-hydraulic servo loading with motorised electric-screw adjustment of the compression space, supplied with a computer control console. Set the loading rate once and every specimen is loaded the same way, whoever runs the test, with results calculated and printed by the software.
- Capacity2000 kN or 3000 kN
- Compression space320 / 340 mm
- Piston stroke50 / 80 mm
- Upper platen240 × 240 / 265 × 265 mm
- Lower platen300 × 250 / 360 × 285 mm
- Power2.0 kW, 380 V (220 V optional), 50 Hz
- Weight1100 / 1600 kg
CTM-F2000BS Fully Automatic Compression Testing Machine
A compact 2000 kN servo machine with large round 300 mm platens and a 360 mm compression space. Automatic rate control, live curve display and automatic strength calculation in a smaller footprint than the heavy-duty frames.
- Capacity2000 kN
- Compression space360 mm
- Piston stroke120 mm
- PlatensØ300 mm
- Load frame450 × 400 × 1250 mm
- Power2.0 kW, 380 V (220 V optional), 50 Hz
- Weight950 kg
HYE-B Series Heavy-Duty Fully Automatic Compression Testing Machine
The top of the range: a massive frame with a 200 mm piston stroke and up to 400 mm of compression space, driven by electro-hydraulic servo control. Built for high-strength concrete, large daily volumes and labs that test cubes, cylinders and other building materials on one machine.
- Capacity2000 kN or 3000 kN
- Column span400 / 440 mm
- Compression space360 / 400 mm
- Piston stroke200 mm
- PlatensØ300 mm, 50 HRC
- Power2.0 kW, 380 V (220 V optional), 50 Hz
- Weight1500 / 2700 kg
Cement flexural and compression testing machine
Cement and mortar strength is measured on small 40 × 40 × 160 mm prisms. They break in bending at a few kilonewtons, far below the useful range of a 2000 kN concrete press, so cement labs use a dedicated low-capacity machine.
HYE-300B Cement Flexural and Compression Testing Machine
Fully computer-controlled and operated from a standard keyboard, the HYE-300B determines the compressive and bending strength of 40 × 40 × 160 mm cement specimens. Set any constant loading rate; automatic overload protection, data saving and processing and automatic report printing are built in.
- Load frames300 kN and 10 kN
- Specimen40 × 40 × 160 mm prisms
- Compression space180 mm
- LoadingConstant rate, freely settable
- Power0.75 kW, 380 V (220 V optional), 50 Hz
- Weight500 / 540 kg
Material testing machine comparison
Compression vs universal vs cement testing machine
← Scroll to see full table →
| Feature | Compression testing machine | Universal testing machine | Cement flexural & compression |
|---|---|---|---|
| Test modes | Compression (flexure with jig on some models) | Tension, compression, bend, shear, Brinell hardness | Flexure, then compression of the prism halves |
| Typical specimens | Concrete cubes and cylinders, cores, bricks, blocks, pavers | Rebar, steel bar and plate, bolts, wire, wire rope, chain | 40 × 40 × 160 mm cement and mortar prisms |
| Capacity on this page | 300 kN to 3000 kN | 100 kN to 1000 kN | 300 kN and 10 kN frames |
| Who buys it | Ready-mix and precast plants, contractors, materials labs | Steel suppliers, fabricators, testing labs, universities | Cement producers, mortar and grout makers, cement labs |
| Models | CTM-A, OBRK-2000, CTM-D, SYE-B, CTM-E, CTM-F2000BS, HYE-B | WE-B, WEW-B | HYE-300B |
Model overview
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| Model | Type | Capacity | Loading control | Space adjustment | Supply |
|---|---|---|---|---|---|
| WE-B | Universal | 100 / 300 / 600 / 1000 kN | Manual, digital display | Motorised crosshead | 380 V (220 V opt.) |
| WEW-B | Universal | 100 / 300 / 600 / 1000 kN | Microcomputer controlled | Motorised crosshead; hydraulic grips | 380 V (220 V opt.) |
| CTM-A | Compression | 300 / 2000 kN (A1000: ask) | Manual, digital display | Fixed frame | 380 V (220 V opt.) |
| OBRK-2000 | Compression | 2000 kN | Manual electro-hydraulic, digital display | Fixed frame | 220 V |
| CTM-D | Compression | 2000 / 3000 kN | Manual, digital display | Electric screw | 380 V |
| SYE-B | Compression | 2000 / 3000 kN | Manual, LCD display | Fixed frame, 200 mm stroke | 380 V (220 V opt.) |
| CTM-E | Compression | 2000 / 3000 kN | Fully automatic servo | Electric screw | 380 V (220 V opt.) |
| CTM-F2000BS | Compression | 2000 kN | Fully automatic servo | Fixed frame | 380 V (220 V opt.) |
| HYE-B | Compression | 2000 / 3000 kN | Fully automatic servo | Fixed frame, 200 mm stroke | 380 V (220 V opt.) |
| HYE-300B | Cement flexural & compression | 300 kN + 10 kN frames | Computer controlled | Fixed frame | 380 V (220 V opt.) |
Manual loading vs fully automatic servo control
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| Consideration | Manual (CTM-A, OBRK-2000, CTM-D, SYE-B) | Fully automatic (CTM-E, CTM-F, HYE-B) |
|---|---|---|
| Loading rate | Operator adjusts a valve while watching the displayed rate | Servo system holds the rate set for the test standard |
| Repeatability | Depends on operator skill and attention | Same loading profile every test, whoever operates |
| Results | Peak load, rate and strength; print and store at the machine | Live curve, automatic strength calculation, printed reports |
| Throughput | Suits low to moderate daily volumes | Suits high volumes; operator is free between specimens |
| Cost and upkeep | Lower purchase cost, simpler hydraulics | Higher cost, servo valve and control electronics |
How to choose a material testing machine
Work through these five decisions in order. The first two fix the machine type and capacity; the rest decide which model suits your lab.
- Decide what you need to break. Concrete, blocks and pavers only need compression. Steel, rebar and wire need tension, so they need a universal testing machine. Cement and mortar prisms need a cement flexural and compression machine.
- Calculate the highest failure load. Force = strength × loaded area. Size the machine so your normal failure loads sit comfortably inside its range, not at the very top or bottom. As a working rule, aim for typical failure loads between about 20% and 80% of capacity.
- Check the specimen fits. Compare cube, cylinder and core sizes with the compression space and platen size, and rebar diameters with the grip range of the UTM.
- Choose manual or automatic loading. Every strength method sets a loading rate. If several operators test daily, or your results go to clients and auditors, automatic servo control removes operator variation.
- Check power, floor and access. Most models are specified for 380 V three-phase (South African three-phase is nominally 400 V); the OBRK-2000 runs on 220 V. Machines weigh from about 400 kg to 2700 kg, so plan the floor slab, door width and offloading.
Concrete compression: load at failure by specimen size
Calculated as compressive strength × loaded area. Use it to check that your strongest specimens stay within the machine's capacity.
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| Specimen | Loaded area | 25 MPa | 40 MPa | 60 MPa | 80 MPa | 100 MPa |
|---|---|---|---|---|---|---|
| 100 mm cube | 10 000 mm² | 250 kN | 400 kN | 600 kN | 800 kN | 1000 kN |
| 150 mm cube | 22 500 mm² | 563 kN | 900 kN | 1350 kN | 1800 kN | 2250 kN |
| Ø100 mm cylinder | 7 854 mm² | 196 kN | 314 kN | 471 kN | 628 kN | 785 kN |
| Ø150 mm cylinder | 17 671 mm² | 442 kN | 707 kN | 1060 kN | 1414 kN | 1767 kN |
| 200 mm cube | 40 000 mm² | 1000 kN | 1600 kN | 2400 kN | 3200 kN | 4000 kN |
Reinforcing bar tension: load at failure by bar size
Calculated as nominal bar area × about 600 MPa, a working ultimate strength for 450 MPa grade high-yield bar. Check actual values against your specification.
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| Bar size | Nominal area | Approx. breaking load | Smallest WE/WEW that fits |
|---|---|---|---|
| Y12 | 113 mm² | 68 kN | 100 kN (grips Ø6–22 mm) |
| Y16 | 201 mm² | 121 kN | 300 kN (100 kN is too small) |
| Y20 | 314 mm² | 188 kN | 300 kN (grips Ø10–32 mm) |
| Y25 | 491 mm² | 295 kN | 600 kN (300 kN leaves no headroom) |
| Y32 | 804 mm² | 483 kN | 600 kN (grips Ø13–40 mm) |
| Y40 | 1 257 mm² | 754 kN | 1000 kN (grips Ø14–45 mm) |
Cement prisms: why a dedicated machine
A 40 × 40 × 160 mm prism tested in three-point bending over a 100 mm span fails at about 4.3 kN when its flexural strength is 10 MPa. Each 40 × 40 mm half then fails in compression at about 100 kN at 62.5 MPa. Those loads sit at the very bottom of a 2000 kN press, where resolution is poorest. The HYE-300B's separate 300 kN and 10 kN load frames keep both tests well inside a useful measuring range.
Where material testing machines are used
Ready-mix and precast concrete
Cubes from every pour are crushed at 7 and 28 days to prove the mix meets its specified strength class before formwork is struck, prestress is released or elements are dispatched. A fully automatic CTM-E or HYE-B handles the daily volume with consistent loading.
Construction sites and contractors
On remote projects, a site lab with a CTM-A2000BS or the single-phase OBRK-2000 gives same-day strength results instead of waiting for samples to travel to a city lab.
Steel and reinforcing bar
Rebar suppliers, cut-and-bend yards and fabricators tensile-test bars for yield strength, tensile strength and elongation. The WEW-B's hydraulic grips speed up high-volume rebar testing.
Brick, block and paver manufacturers
Masonry units and paving blocks are crushed to confirm their rated strength. A CTM-A300 suits small units, while larger blocks need 2000 kN.
Cement, mortar and grout producers
Cement strength classes are confirmed on 40 × 40 × 160 mm prisms at 2, 7 and 28 days. The HYE-300B runs both the flexural and compression stages under computer control.
Universities and research
Civil and mechanical engineering departments use a UTM to teach stress, strain and failure modes, and a heavy-duty compression machine for concrete mix research.
Test methods commonly used in South Africa
Your test method sets the specimen size and the loading rate, so check it before choosing a machine. These are the methods South African labs most often work to:
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| Method | What it measures | Machine |
|---|---|---|
| SANS 5863 | Compressive strength of hardened concrete (cubes) | Compression testing machine |
| SANS 5864 | Flexural strength of hardened concrete (beams) | Compression machine with flexure frame |
| SANS 6253 | Tensile splitting strength of concrete | Compression machine with splitting jig |
| SANS 50196-1 (EN 196-1) | Flexural and compressive strength of cement on 40 × 40 × 160 mm prisms | Cement flexural & compression machine |
| SANS 920 | Steel bars for concrete reinforcement, including tensile properties | Universal testing machine |
More material testing equipment
Material testing machine FAQ
What is a material testing machine?
A material testing machine applies a controlled, measured force to a specimen until it deforms or breaks, and records the load (and often the displacement) so you can calculate properties such as compressive strength, tensile strength, yield strength and flexural strength. The two main types are compression testing machines, used mainly for concrete cubes and cylinders, and universal testing machines, which can also pull specimens apart in tension and perform bend and shear tests.
What is the difference between a universal testing machine and a compression testing machine?
A compression testing machine only pushes: it squeezes a specimen between two platens, which is what concrete cube, cylinder, brick and paver tests need. A universal testing machine has grips as well as platens, so it can pull (tension), push (compression), bend and shear. Use a compression machine for concrete quality control and a universal testing machine for reinforcing steel, metals, wire, chain and mixed testing work.
What capacity compression testing machine do I need for 150 mm concrete cubes?
Multiply the expected strength by the loaded area. A 150 mm cube has an area of 22 500 square millimetres, so a 40 MPa cube fails at about 900 kN, a 60 MPa cube at about 1350 kN and an 80 MPa cube at about 1800 kN. A 2000 kN machine covers normal structural concrete in 150 mm cubes. For high-strength concrete above about 85 MPa in 150 mm cubes, choose 3000 kN.
Can one machine test both concrete cubes and cement mortar prisms?
Cement strength tests use 40 × 40 × 160 mm prisms that fail at loads of only a few kilonewtons in bending and up to about 100 kN in compression, so a 2000 kN concrete press is too coarse at the bottom of its range. A dedicated cement flexural and compression machine such as the HYE-300B, with separate 300 kN and 10 kN load frames, gives better resolution for cement and mortar work.
What is the difference between a manual and a fully automatic compression testing machine?
On a manually loaded machine (CTM-A, SYE-B, OBRK-2000) the operator controls the loading rate with a valve while watching the displayed rate. A fully automatic machine (CTM-E, CTM-F, HYE-B) uses electro-hydraulic servo control to hold the loading rate set for the test standard, then holds or releases the load and calculates and prints the result. Automatic machines give more repeatable results between operators and suit busy commercial and accredited laboratories.
What size universal testing machine do I need to test reinforcing steel?
Use the bar's cross-sectional area times its ultimate tensile strength. Taking about 600 MPa as a working ultimate strength for 450 MPa grade bar: a 16 mm bar breaks at about 120 kN, a 25 mm bar at about 295 kN, a 32 mm bar at about 480 kN and a 40 mm bar at about 755 kN. The grips must also fit the bar: the WE-300B grips round specimens of 10 to 32 mm, the WE-600B 13 to 40 mm and the WE-1000B 14 to 45 mm.
What power supply do these testing machines need in South Africa?
Most of the machines on this page are specified for 380 V three-phase at 50 Hz, with a 220 V option on many models; South African three-phase supply is nominally 400 V. The OBRK-2000 runs on 220 V, 50 Hz. Confirm your supply with Ecotao before ordering so the machine is configured correctly.
Which South African standards cover concrete and cement strength testing?
The most commonly referenced methods are SANS 5863 (compressive strength of hardened concrete), SANS 5864 (flexural strength of hardened concrete), SANS 6253 (tensile splitting strength of concrete) and SANS 50196-1, the South African adoption of EN 196-1, for cement strength on 40 × 40 × 160 mm prisms. Reinforcing bar is specified under SANS 920. Each method sets the specimen size and loading rate, so choose a machine that can hold the rate your method requires.
Does Ecotao deliver material testing machines outside Cape Town?
Yes. Ecotao supplies material testing equipment throughout South Africa and to Namibia, Botswana, Zimbabwe, Mozambique, Lesotho and Eswatini. Heavy-duty compression machines weigh from about 400 kg to 2700 kg, so ask Ecotao about delivery, offloading and floor requirements when you request a quote.
Get a quote for a material testing machine
Tell us what you test, your specimen sizes, expected strengths and power supply, and we will recommend the right machine and capacity.
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