Material Testing Machine

Civil engineering · Material testing

Material Testing Machines: Compression, Universal and Cement Testers

Compression testing machines for concrete cubes and cylinders, universal testing machines for steel and reinforcing bar, and cement flexural and compression testers for mortar prisms. Capacities from 100 kN to 3000 kN plus dedicated cement testers, in manual, digital-display and fully automatic servo-controlled versions, supplied across South Africa and neighbouring countries.

  • 10 machine series
  • 100 kN to 3000 kN
  • Concrete, cement, steel & rebar
  • Manual to fully automatic
Request a quote How to choose a machine
Definition

What is a material testing machine?

A material testing machine is a load frame that applies a controlled, measured force to a specimen until it deforms or fails, and records the peak load so you can calculate the material's strength. Strength is the failure load divided by the area that carried it, so a 150 mm concrete cube that fails at 900 kN has a compressive strength of 40 MPa.

In construction and civil engineering, three machine types cover almost every routine strength test:

Compression testing machine

Squeezes a specimen between two hardened steel platens. Used for concrete cubes and cylinders, cores, bricks, blocks and paving units. This is the machine at the centre of every concrete quality-control lab and ready-mix plant.

Universal testing machine (UTM)

Has grips as well as platens, so it can pull a specimen apart in tension, compress it, bend it and shear it. Used for reinforcing bar, structural steel, bolts, wire, wire rope, chain links and flat belts.

Cement flexural & compression tester

A low-capacity, high-resolution machine for 40 × 40 × 160 mm cement and mortar prisms. It first breaks the prism in bending, then crushes each half in compression, as cement strength methods require.

Product range

Material testing machines available from Ecotao

Every machine below is supplied to order. Contact Ecotao for a quotation, lead time and delivery to your site.

Universal testing machines: tension, compression, bend and shear

Hydraulic universal testing machines with the oil cylinder underneath, a six-column frame, double lead screws, a protective cover and a coil-spring buffer. Choose the WE-B for digital-display testing or the WEW-B for microcomputer control with hydraulic automatic clamping. Both are made in four capacities.

WE-B series digital display hydraulic universal testing machine with six-column load frame and control cabinet
Digital display UTM

WE-B Series Digital Display Hydraulic Universal Testing Machine

WE-100B · WE-300B · WE-600B · WE-1000B

A versatile hydraulic UTM for tensile, compression, transverse, bending, shear and Brinell hardness tests on metals in many shapes and forms. The aluminium-cased colour screen shows force, deformation and the load curve live; test data is recorded automatically and results print at the machine. Connect a computer for further curve display and data processing.

  • Capacity100, 300, 600 or 1000 kN
  • Compression space500 mm (100 kN); 600 mm (300–1000 kN)
  • Tensile space200 mm
  • Round specimensØ6–22 / 10–32 / 13–40 / 14–45 mm
  • Flat specimens0–15 / 0–20 / 0–20 / 0–40 mm thick
  • Bend spanUp to 300 mm
  • PlatensØ110 / 150 / 200 / 225 mm
Best for: rebar and steel tensile testing, bend tests and mixed metal testing where an operator runs each test. Attachments are available for flat belts, chain links and wire rope.
WEW-B series microcomputer-controlled universal testing machine with hydraulic automatic clamping
Microcomputer controlled UTM

WEW-B Series Microcomputer-Controlled Universal Testing Machine

WEW-100B · WEW-300B · WEW-600B · WEW-1000B

The same proven six-column hydraulic frame as the WE-B, run from a microcomputer control console and fitted with hydraulic automatic clamping. Hydraulic grips close on the specimen with consistent force, which saves time and reduces grip slip when testing ribbed reinforcing bar in volume.

  • Capacity100, 300, 600 or 1000 kN
  • Compression space500 mm (100 kN); 600 mm (300–1000 kN)
  • Piston stroke200 mm
  • Round specimensØ6–22 / 10–32 / 13–40 / 14–45 mm
  • Flat specimens0–15 / 0–20 / 0–20 / 0–40 mm thick
  • Crosshead speedUp to 320 mm/min
  • Power2.2 kW, 380 V (220 V optional), 50 Hz
Best for: steel mills, rebar suppliers and commercial labs running many tensile tests a day who want computer control and hydraulic grips.

Compression testing machines: manual loading with digital display

On these machines the operator controls the loading rate with a valve while the display shows load and loading rate in real time. Results can be saved and printed at the machine. They are robust, simple to maintain and the most economical way to crush concrete cubes and cylinders.

CTM-A series digital display hydraulic compression testing machine for concrete cubes
Digital display · manual load

CTM-A Series Digital Display Hydraulic Compression Testing Machine

CTM-A300 · CTM-A1000 · CTM-A2000BS

An entry-level hydraulic compression machine for concrete and other construction materials. The digital controller displays force and loading rate, then saves and prints each result. Add a computer to plot the load curve and process data. The frame includes a flexure jig, and the CTM-A2000BS adds a protective cover.

  • CapacityCTM-A300: 300 kN · CTM-A2000BS: 2000 kN · CTM-A1000: ask Ecotao
  • Compression space210 / 280 / 360 mm
  • Piston stroke80 / 150 / 120 mm
  • PlatensØ170 / 230 / 300 mm
  • Power380 V (220 V optional), 50 Hz; 0.75 to 1.3 kW
  • Weight400 / 600 / 900 kg
Best for: site labs, precast yards and small producers. The 300 kN model suits blocks, pavers and mortar; the 2000 kN model crushes 150 mm concrete cubes.
OBRK-2000 2000 kN concrete compression machine with digital display and printer
2000 kN · single-phase

OBRK-2000 2000 kN Concrete Compression Machine

OBRK-2000

A compact 2000 kN press for the compressive strength of brick, stone and concrete. Load is applied electro-hydraulically under manual control and measured by a force sensor. The screen shows loading speed and peak breaking load, stores and prints results, and converts load to compressive strength. It runs on 220 V single-phase, so it suits sites without a three-phase supply.

  • Capacity2000 kN
  • Resolution0.1 kN
  • Max. platen distance320 mm
  • Platens220 mm and 250 mm
  • PistonØ250 mm, 30 mm stroke
  • Power0.75 kW, 220 V, 50 Hz
  • Size / weight900 × 360 × 1300 mm, 700 kg
Best for: concrete cube testing at batch plants, site labs and remote projects where only single-phase power is available.
CTM-D series motorised hydraulic compression testing machine with electric screw platen adjustment
Motorised adjustment

CTM-D Series Motorised Hydraulic Compression Testing Machine

CTM-D2000 · CTM-D3000

Manual hydraulic loading with electric-screw adjustment of the compression space, so the operator can quickly reset the gap between cubes, cylinders and taller specimens. Digital display of load and loading rate, result storage and printing, and an optional PC for load curves. Protective cover fitted.

  • Capacity2000 kN or 3000 kN
  • Compression space320 / 340 mm
  • Piston stroke50 / 80 mm
  • Upper platen240 × 240 / 265 × 265 mm
  • Lower platen300 × 250 / 360 × 285 mm
  • Power1.3 kW, 380 V, 50 Hz
  • Weight950 / 1500 kg
Best for: labs that test a mix of cube and cylinder sizes and want fast set-up without the cost of full automation.
SYE-2000B heavy-duty hydraulic compression testing machine with LCD strength display
Heavy duty · manual load

SYE-B Series Heavy-Duty Hydraulic Compression Testing Machine

SYE-2000B · SYE-3000B

A heavy, rigid frame with a long 200 mm piston stroke for testing the compressive and flexural strength of cement, concrete and other building materials. The LCD shows strength and loading speed; results can be printed and stored directly, or captured on a computer with load-curve software. Safety valve, piston limit switch and removable front and rear guards are standard.

  • Capacity2000 kN or 3000 kN
  • Compression space360 / 400 mm
  • Piston stroke200 mm
  • PlatensØ300 mm, 50 HRC, ball-seated upper platen
  • Specimens50–200 mm cubes; Ø75–160 × 150–320 mm cylinders
  • Power2.0 kW, 380 V (220 V optional), 50 Hz
  • Weight1500 / 2700 kg
Best for: high-strength concrete and heavy daily throughput where the operator controls loading by hand.

Fully automatic compression testing machines: electro-hydraulic servo control

Servo-controlled machines hold the loading rate you set for your test standard, display load, time and the test curve live, hold the maximum load, and calculate and print compressive and flexural strength automatically. All take 50, 100, 150 and 200 mm cubes and cylinders from 75 to 160 mm diameter and 150 to 320 mm height. Platens are hardened to 50 HRC, the upper platen is ball-seated, and a pressure safety valve, piston limit switch and removable front and rear guards are standard.

CTM-E series fully automatic servo compression testing machine with computer control console
Fully automatic · computer included

CTM-E Series Fully Automatic Compression Testing Machine

CTM-E2000 · CTM-E3000

Electro-hydraulic servo loading with motorised electric-screw adjustment of the compression space, supplied with a computer control console. Set the loading rate once and every specimen is loaded the same way, whoever runs the test, with results calculated and printed by the software.

  • Capacity2000 kN or 3000 kN
  • Compression space320 / 340 mm
  • Piston stroke50 / 80 mm
  • Upper platen240 × 240 / 265 × 265 mm
  • Lower platen300 × 250 / 360 × 285 mm
  • Power2.0 kW, 380 V (220 V optional), 50 Hz
  • Weight1100 / 1600 kg
Best for: commercial and accredited concrete labs that need repeatable loading rates and electronic records.
CTM-F2000BS 2000 kN fully automatic servo compression testing machine with 300 mm platens
Fully automatic · 2000 kN

CTM-F2000BS Fully Automatic Compression Testing Machine

CTM-F2000BS

A compact 2000 kN servo machine with large round 300 mm platens and a 360 mm compression space. Automatic rate control, live curve display and automatic strength calculation in a smaller footprint than the heavy-duty frames.

  • Capacity2000 kN
  • Compression space360 mm
  • Piston stroke120 mm
  • PlatensØ300 mm
  • Load frame450 × 400 × 1250 mm
  • Power2.0 kW, 380 V (220 V optional), 50 Hz
  • Weight950 kg
Best for: labs moving from manual to automatic testing of normal-strength concrete in 100 mm and 150 mm cubes.
HYE-2000B heavy-duty fully automatic compression testing machine with computer console
Fully automatic · heavy duty

HYE-B Series Heavy-Duty Fully Automatic Compression Testing Machine

HYE-2000B · HYE-3000B

The top of the range: a massive frame with a 200 mm piston stroke and up to 400 mm of compression space, driven by electro-hydraulic servo control. Built for high-strength concrete, large daily volumes and labs that test cubes, cylinders and other building materials on one machine.

  • Capacity2000 kN or 3000 kN
  • Column span400 / 440 mm
  • Compression space360 / 400 mm
  • Piston stroke200 mm
  • PlatensØ300 mm, 50 HRC
  • Power2.0 kW, 380 V (220 V optional), 50 Hz
  • Weight1500 / 2700 kg
Best for: high-strength and precast concrete, central labs and research facilities testing at 2000 to 3000 kN every day.

Cement flexural and compression testing machine

Cement and mortar strength is measured on small 40 × 40 × 160 mm prisms. They break in bending at a few kilonewtons, far below the useful range of a 2000 kN concrete press, so cement labs use a dedicated low-capacity machine.

HYE-300B computer-controlled cement flexural and compression testing machine with twin load frames and PC
Computer controlled · cement

HYE-300B Cement Flexural and Compression Testing Machine

HYE-300B · HYE-300BC

Fully computer-controlled and operated from a standard keyboard, the HYE-300B determines the compressive and bending strength of 40 × 40 × 160 mm cement specimens. Set any constant loading rate; automatic overload protection, data saving and processing and automatic report printing are built in.

  • Load frames300 kN and 10 kN
  • Specimen40 × 40 × 160 mm prisms
  • Compression space180 mm
  • LoadingConstant rate, freely settable
  • Power0.75 kW, 380 V (220 V optional), 50 Hz
  • Weight500 / 540 kg
Best for: cement factories, blending plants, mortar and grout producers, and university and commercial cement labs.
Also available on request: analogue (dial-gauge) compression and universal testing machines. Ask Ecotao for current models and capacities.
Comparison

Material testing machine comparison

Compression vs universal vs cement testing machine

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FeatureCompression testing machineUniversal testing machineCement flexural & compression
Test modesCompression (flexure with jig on some models)Tension, compression, bend, shear, Brinell hardnessFlexure, then compression of the prism halves
Typical specimensConcrete cubes and cylinders, cores, bricks, blocks, paversRebar, steel bar and plate, bolts, wire, wire rope, chain40 × 40 × 160 mm cement and mortar prisms
Capacity on this page300 kN to 3000 kN100 kN to 1000 kN300 kN and 10 kN frames
Who buys itReady-mix and precast plants, contractors, materials labsSteel suppliers, fabricators, testing labs, universitiesCement producers, mortar and grout makers, cement labs
ModelsCTM-A, OBRK-2000, CTM-D, SYE-B, CTM-E, CTM-F2000BS, HYE-BWE-B, WEW-BHYE-300B

Model overview

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ModelTypeCapacityLoading controlSpace adjustmentSupply
WE-BUniversal100 / 300 / 600 / 1000 kNManual, digital displayMotorised crosshead380 V (220 V opt.)
WEW-BUniversal100 / 300 / 600 / 1000 kNMicrocomputer controlledMotorised crosshead; hydraulic grips380 V (220 V opt.)
CTM-ACompression300 / 2000 kN (A1000: ask)Manual, digital displayFixed frame380 V (220 V opt.)
OBRK-2000Compression2000 kNManual electro-hydraulic, digital displayFixed frame220 V
CTM-DCompression2000 / 3000 kNManual, digital displayElectric screw380 V
SYE-BCompression2000 / 3000 kNManual, LCD displayFixed frame, 200 mm stroke380 V (220 V opt.)
CTM-ECompression2000 / 3000 kNFully automatic servoElectric screw380 V (220 V opt.)
CTM-F2000BSCompression2000 kNFully automatic servoFixed frame380 V (220 V opt.)
HYE-BCompression2000 / 3000 kNFully automatic servoFixed frame, 200 mm stroke380 V (220 V opt.)
HYE-300BCement flexural & compression300 kN + 10 kN framesComputer controlledFixed frame380 V (220 V opt.)

Manual loading vs fully automatic servo control

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ConsiderationManual (CTM-A, OBRK-2000, CTM-D, SYE-B)Fully automatic (CTM-E, CTM-F, HYE-B)
Loading rateOperator adjusts a valve while watching the displayed rateServo system holds the rate set for the test standard
RepeatabilityDepends on operator skill and attentionSame loading profile every test, whoever operates
ResultsPeak load, rate and strength; print and store at the machineLive curve, automatic strength calculation, printed reports
ThroughputSuits low to moderate daily volumesSuits high volumes; operator is free between specimens
Cost and upkeepLower purchase cost, simpler hydraulicsHigher cost, servo valve and control electronics
Selection guide

How to choose a material testing machine

Work through these five decisions in order. The first two fix the machine type and capacity; the rest decide which model suits your lab.

  1. Decide what you need to break. Concrete, blocks and pavers only need compression. Steel, rebar and wire need tension, so they need a universal testing machine. Cement and mortar prisms need a cement flexural and compression machine.
  2. Calculate the highest failure load. Force = strength × loaded area. Size the machine so your normal failure loads sit comfortably inside its range, not at the very top or bottom. As a working rule, aim for typical failure loads between about 20% and 80% of capacity.
  3. Check the specimen fits. Compare cube, cylinder and core sizes with the compression space and platen size, and rebar diameters with the grip range of the UTM.
  4. Choose manual or automatic loading. Every strength method sets a loading rate. If several operators test daily, or your results go to clients and auditors, automatic servo control removes operator variation.
  5. Check power, floor and access. Most models are specified for 380 V three-phase (South African three-phase is nominally 400 V); the OBRK-2000 runs on 220 V. Machines weigh from about 400 kg to 2700 kg, so plan the floor slab, door width and offloading.

Concrete compression: load at failure by specimen size

Calculated as compressive strength × loaded area. Use it to check that your strongest specimens stay within the machine's capacity.

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SpecimenLoaded area25 MPa40 MPa60 MPa80 MPa100 MPa
100 mm cube10 000 mm²250 kN400 kN600 kN800 kN1000 kN
150 mm cube22 500 mm²563 kN900 kN1350 kN1800 kN2250 kN
Ø100 mm cylinder7 854 mm²196 kN314 kN471 kN628 kN785 kN
Ø150 mm cylinder17 671 mm²442 kN707 kN1060 kN1414 kN1767 kN
200 mm cube40 000 mm²1000 kN1600 kN2400 kN3200 kN4000 kN
Reading the table: a 2000 kN machine covers 150 mm cubes up to about 85 MPa. Above that, choose 3000 kN (CTM-D3000, CTM-E3000, SYE-3000B or HYE-3000B). 200 mm cubes above about 50 MPa also need 3000 kN, and above about 75 MPa they exceed even 3000 kN. For 100 mm cubes, 2000 kN gives ample headroom.

Reinforcing bar tension: load at failure by bar size

Calculated as nominal bar area × about 600 MPa, a working ultimate strength for 450 MPa grade high-yield bar. Check actual values against your specification.

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Bar sizeNominal areaApprox. breaking loadSmallest WE/WEW that fits
Y12113 mm²68 kN100 kN (grips Ø6–22 mm)
Y16201 mm²121 kN300 kN (100 kN is too small)
Y20314 mm²188 kN300 kN (grips Ø10–32 mm)
Y25491 mm²295 kN600 kN (300 kN leaves no headroom)
Y32804 mm²483 kN600 kN (grips Ø13–40 mm)
Y401 257 mm²754 kN1000 kN (grips Ø14–45 mm)

Cement prisms: why a dedicated machine

A 40 × 40 × 160 mm prism tested in three-point bending over a 100 mm span fails at about 4.3 kN when its flexural strength is 10 MPa. Each 40 × 40 mm half then fails in compression at about 100 kN at 62.5 MPa. Those loads sit at the very bottom of a 2000 kN press, where resolution is poorest. The HYE-300B's separate 300 kN and 10 kN load frames keep both tests well inside a useful measuring range.

Applications

Where material testing machines are used

Ready-mix and precast concrete

Cubes from every pour are crushed at 7 and 28 days to prove the mix meets its specified strength class before formwork is struck, prestress is released or elements are dispatched. A fully automatic CTM-E or HYE-B handles the daily volume with consistent loading.

Construction sites and contractors

On remote projects, a site lab with a CTM-A2000BS or the single-phase OBRK-2000 gives same-day strength results instead of waiting for samples to travel to a city lab.

Steel and reinforcing bar

Rebar suppliers, cut-and-bend yards and fabricators tensile-test bars for yield strength, tensile strength and elongation. The WEW-B's hydraulic grips speed up high-volume rebar testing.

Brick, block and paver manufacturers

Masonry units and paving blocks are crushed to confirm their rated strength. A CTM-A300 suits small units, while larger blocks need 2000 kN.

Cement, mortar and grout producers

Cement strength classes are confirmed on 40 × 40 × 160 mm prisms at 2, 7 and 28 days. The HYE-300B runs both the flexural and compression stages under computer control.

Universities and research

Civil and mechanical engineering departments use a UTM to teach stress, strain and failure modes, and a heavy-duty compression machine for concrete mix research.

South Africa

Test methods commonly used in South Africa

Your test method sets the specimen size and the loading rate, so check it before choosing a machine. These are the methods South African labs most often work to:

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MethodWhat it measuresMachine
SANS 5863Compressive strength of hardened concrete (cubes)Compression testing machine
SANS 5864Flexural strength of hardened concrete (beams)Compression machine with flexure frame
SANS 6253Tensile splitting strength of concreteCompression machine with splitting jig
SANS 50196-1 (EN 196-1)Flexural and compressive strength of cement on 40 × 40 × 160 mm prismsCement flexural & compression machine
SANS 920Steel bars for concrete reinforcement, including tensile propertiesUniversal testing machine
Power and logistics in southern Africa: confirm whether your lab has a three-phase supply before ordering; most models are specified for 380 V three-phase with a 220 V option, and the OBRK-2000 runs on 220 V. Ecotao delivers throughout South Africa and to Namibia, Botswana, Zimbabwe, Mozambique, Lesotho and Eswatini.
FAQ

Material testing machine FAQ

What is a material testing machine?

A material testing machine applies a controlled, measured force to a specimen until it deforms or breaks, and records the load (and often the displacement) so you can calculate properties such as compressive strength, tensile strength, yield strength and flexural strength. The two main types are compression testing machines, used mainly for concrete cubes and cylinders, and universal testing machines, which can also pull specimens apart in tension and perform bend and shear tests.

What is the difference between a universal testing machine and a compression testing machine?

A compression testing machine only pushes: it squeezes a specimen between two platens, which is what concrete cube, cylinder, brick and paver tests need. A universal testing machine has grips as well as platens, so it can pull (tension), push (compression), bend and shear. Use a compression machine for concrete quality control and a universal testing machine for reinforcing steel, metals, wire, chain and mixed testing work.

What capacity compression testing machine do I need for 150 mm concrete cubes?

Multiply the expected strength by the loaded area. A 150 mm cube has an area of 22 500 square millimetres, so a 40 MPa cube fails at about 900 kN, a 60 MPa cube at about 1350 kN and an 80 MPa cube at about 1800 kN. A 2000 kN machine covers normal structural concrete in 150 mm cubes. For high-strength concrete above about 85 MPa in 150 mm cubes, choose 3000 kN.

Can one machine test both concrete cubes and cement mortar prisms?

Cement strength tests use 40 × 40 × 160 mm prisms that fail at loads of only a few kilonewtons in bending and up to about 100 kN in compression, so a 2000 kN concrete press is too coarse at the bottom of its range. A dedicated cement flexural and compression machine such as the HYE-300B, with separate 300 kN and 10 kN load frames, gives better resolution for cement and mortar work.

What is the difference between a manual and a fully automatic compression testing machine?

On a manually loaded machine (CTM-A, SYE-B, OBRK-2000) the operator controls the loading rate with a valve while watching the displayed rate. A fully automatic machine (CTM-E, CTM-F, HYE-B) uses electro-hydraulic servo control to hold the loading rate set for the test standard, then holds or releases the load and calculates and prints the result. Automatic machines give more repeatable results between operators and suit busy commercial and accredited laboratories.

What size universal testing machine do I need to test reinforcing steel?

Use the bar's cross-sectional area times its ultimate tensile strength. Taking about 600 MPa as a working ultimate strength for 450 MPa grade bar: a 16 mm bar breaks at about 120 kN, a 25 mm bar at about 295 kN, a 32 mm bar at about 480 kN and a 40 mm bar at about 755 kN. The grips must also fit the bar: the WE-300B grips round specimens of 10 to 32 mm, the WE-600B 13 to 40 mm and the WE-1000B 14 to 45 mm.

What power supply do these testing machines need in South Africa?

Most of the machines on this page are specified for 380 V three-phase at 50 Hz, with a 220 V option on many models; South African three-phase supply is nominally 400 V. The OBRK-2000 runs on 220 V, 50 Hz. Confirm your supply with Ecotao before ordering so the machine is configured correctly.

Which South African standards cover concrete and cement strength testing?

The most commonly referenced methods are SANS 5863 (compressive strength of hardened concrete), SANS 5864 (flexural strength of hardened concrete), SANS 6253 (tensile splitting strength of concrete) and SANS 50196-1, the South African adoption of EN 196-1, for cement strength on 40 × 40 × 160 mm prisms. Reinforcing bar is specified under SANS 920. Each method sets the specimen size and loading rate, so choose a machine that can hold the rate your method requires.

Does Ecotao deliver material testing machines outside Cape Town?

Yes. Ecotao supplies material testing equipment throughout South Africa and to Namibia, Botswana, Zimbabwe, Mozambique, Lesotho and Eswatini. Heavy-duty compression machines weigh from about 400 kg to 2700 kg, so ask Ecotao about delivery, offloading and floor requirements when you request a quote.

Get a quote for a material testing machine

Tell us what you test, your specimen sizes, expected strengths and power supply, and we will recommend the right machine and capacity.

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